That sucks man
![Sad :(](http://www.tekforums.net/Smileys/teksmileys/sad.gif)
Just read this and thought it would definitely be the CPU as had the same issue and a CPU swap to a recent 4000+ (clawhammer from Tek) did solve it.
If it has been running OK for months then its not going to be an incompatable CPU! most likely its an intermittent PSU problem.
I have exactly this shuttle and a A64 3500+ Winchester (which is actually on their compatability list but marked wrongly as the first few Winchesters are not compatible despite Shuttles website. The processor change was halfway through the winchester core so early ones dont work even with the right stepping).
Had exactly the same sorts of problems which didnt appear at first and then for no reason at all the fans would power up at full speed and then the system would start doing things like this and would increasingly lock during boot. The system had been fine for several weeks before hand.
Had the shuttle replaced and the problem went away for a month or two. Then after a while the problem reemerged. The only way to get a clean boot was to remove the power lead, manually reset the cmos then plug in the lead. Without pressing the power button the machine would spark up, fans on full speed (very noisy) and work ok until next turned off/restarted where you would need to do the power cable out, CMOS jumper trick.
Recently I got so sick of having to do this every time and the fans being on full speed that I gave up and picked up a 4000+ from Tek and the problem has gone away totally. The system was starting to degrade and do some odd things with memory corruption and graphics effects too although switching to another system the components were all 100% fine. I was convinced it was the shuttle that was crap and while it is strictly a fault with the shuttle it was simply shuttle having a cpu on their compatability list that isnt compatible at all.
Shuttle really screwed up with version 1.0, 1.1 & 1.2 on the shuttle SN95G5 and the fixes are not bios flashable. A recall was issued in some countries but not extended outside small areas of the US. For me picking up a new processor was the easiest option in the long run but the incompatible CPU appearing over time and gradually getting worse is very very common on this model if you ask around/read sudhian forums unfortunately. First time Ive ever come across an electrical system that degrades with time but its so widespread on this model it seems to be the case.
![Sad :(](http://www.tekforums.net/Smileys/teksmileys/sad.gif)
The CPU change fixed everything for me if thats any consolation but its not a cheap thing to test in case it isnt and unfrotunate its not worked for you. In the end £90 for a new cpu was money well spent.
Did you get a newer clawhammer or pick up a second hand winchester chip?